Simplified sprayer device

ABSTRACT

A sprayer device ( 10 ) with a trigger pump ( 29 ) includes a substantially L-shaped body ( 14 ) that can be applied to a container for liquids and is provided with a sprayer nozzle ( 15 ). A chamber ( 20 ) wherein a plunger ( 33 ) of the pump slides, an input duct ( 37 ) which puts the container into communication with the chamber and an output duct ( 38 ) which puts the chamber into communication with the nozzle are formed inside the body. A suction and delivery valve ( 100 ) which allows the suction of the liquid from the inside of the chamber and the delivery of the liquid from the chamber to the sprayer nozzle is installed in the chamber of the sprayer body. The stem ( 32 ) of the plunger of the pump is operated by a trigger ( 29 ) biased by a spring ( 60 ).

CROSS-REFERENCE TO RELATED APPLICATION

This application is a National Phase of International Application SerialNo. PCT/EP04/000184, filed Jan. 14, 2004.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention refers to a sprayer device, such as a pump sprayeroperated manually by means of a trigger lever.

2. Description of the Background Art

Particular reference will be made hereinunder to sprayers for liquids,it being understood that said sprayers can also be used to spray anytype of fluid, such as foams and the like, for example.

A sprayer of this type generally comprises a main body provided with abase with a threaded cap to be applied to the mouth of a liquidcontainer, a delivery nozzle from which the liquid is sprayed, aspring-biased trigger lever that can be operated manually by the user,and a pump operated by the trigger lever to suck the liquid from thecontainer and to spray it through the sprayer nozzle.

The pump has piston acting in a chamber formed in the sprayer body. Thesprayer body further comprises an input duct which puts the inside ofthe liquid container into communication with the pump chamber and anoutput duct which puts the pump chamber into communication with thesprayer nozzle.

Accordingly, provided inside the pump chamber is a fluid suction anddelivery valve suitable to allow suction of the fluid from the containerto the pump chamber and delivery of the fluid from the pump chamber tothe sprayer nozzle in a selective, one-way manner.

Sprayers according to the prior art present drawbacks.

Some drawbacks are due to the suction and delivery valve. In fact saidtype of valve is quite delicate and therefore it is subject to frequentbreakage, jamming and obstruction of the suction and delivery channels,with the result of making the sprayer unserviceable.

Other drawbacks are due to the spring which biases the trigger, which isgenerally disposed inside the body of the piston. In fact said spring isobliged to have a spiral shape and, being in contact with the product,must be made of AISI steel. These characteristics make it excessivelycostly.

Furthermore, the spring disposed inside the piston body limits thevolume of product delivered during spraying.

Other drawbacks are due to the spring which biases the trigger, which isgenerally disposed inside the body of the piston. In fact said spring isobliged to have a spiral shape and, being in contact with the product,must be made of AISI steel. These characteristics make it excessivelycostly.

Furthermore, the spring disposed inside the piston body limits thevolume of product delivered during spraying.

EP-0.850.695 discloses a dispenser for liquid. In particular, such adispenser comprises a valve member having a collar portion received andheld in a complementary groove which is formed in the dispenser body.Such an arrangement is complex and not reliable.

The object of the present invention is to overcome the drawbacks of theprior art by providing a sprayer device with a trigger-operated pumpwhich is extremely reliable and able to ensure a perfect operation,avoiding problems of failures, and jamming of the valve of the pump.

Another object of the present invention is to provide a sprayer deviceprovided with a spring for the trigger of the pump that is cheap,practical and efficient.

These objects are achieved, according to the invention, with thecharacteristics listed in appended independent claim 1.

Advantageous embodiments of the invention are apparent from thedependent claims.

The sprayer device with trigger-operated pump according to the inventioncomprises a substantially L-shaped body that can be applied to a liquidcontainer and is provided with a sprayer nozzle. Formed inside the bodythere are a chamber wherein a pump plunger slides, an input duct whichputs the container into communication with the chamber and an outputduct which puts the chamber into communication with the sprayer nozzle.

Disposed in the chamber of the sprayer body there is a suction anddelivery valve to generate a first one-way passage between said inputduct of the sprayer body and said chamber and a second one-way passagebetween said chamber and said output duct of the sprayer body.

SUMMARY OF THE INVENTION

The object of the present invention is to overcome the drawbacks of theprior art by providing a sprayer device with a trigger-operated pumpwhich is extremely reliable and able to ensure a perfect operation,avoiding problems of failures, and jamming of the valve of the pump.

Another object of the present invention is to provide a sprayer deviceprovided with a spring for the trigger of the pump that is cheap,practical and efficient.

These objects are achieved, according to the invention, with thecharacteristics disclosed herein.

Advantageous embodiments of the invention are apparent from thedependent claims.

The sprayer device with trigger-operated pump according to the inventioncomprises a substantially L-shaped body that can be applied to a liquidcontainer and is provided with a sprayer nozzle.

Formed inside the body there are a chamber wherein a pump plungerslides, an input duct which puts the container into communication withthe chamber and an output duct which puts the chamber into communicationwith the sprayer nozzle.

Disposed in the chamber of the sprayer body there is a suction anddelivery valve to generate a first one-way passage between said inputduct of the sprayer body and said chamber and a second one-way passagebetween said chamber and said output duct of the sprayer body.

The peculiarity of the invention is represented by the fact that thesuction and delivery valve advantageously comprises a central portionfixed to the sprayer body, an upper portion that acts as a shutterbetween the chamber and the output duct and a lower portion that acts asa shutter between the input duct and the chamber.

BRIEF DESCRIPTION OF THE DRAWINGS

Further characteristics of the invention will be made clearer by thedetailed description that follows, referring to a purely exemplary andtherefore non limiting embodiment thereof, illustrated in the appendeddrawings, in which:

FIG. 1 is a side elevation of a sprayer according to the invention;

FIG. 2 is an axial sectional view of the sprayer of FIG. 1, in which thetrigger spring has been omitted for greater clarity;

FIG. 3 is a perspective view of the trigger spring of the sprayer ofFIG. 1;

FIG. 4 is an enlarged back view of the suction and delivery valve of thesprayer;

FIG. 5 is an axial sectional view of the suction and delivery valvetaken along the plane of section V-V of FIG. 4;

FIG. 6 is a front view of the suction and delivery valve of the sprayer;

FIG. 7 is a view partially in axial section, like FIG. 2, of the sprayerin the spraying condition;

FIG. 8 is a view partially in axial section, like FIG. 2, of the sprayerin the suction condition.

DETAILED DESCRIPTION OF THE INVENTION

A sprayer device according to the invention, denoted as a whole withreference numeral 10, is described with the aid of the figures.

A fixing cap 11—having an inner thread suitable to engage with an outerthread of the mouth of a container (not shown) suitable for containing aliquid such as for example household cleaning liquids—is rotatablymounted at the base of the sprayer 10.

The cap 11 is mounted on a cylindrical base body connected to thesprayer body 14, which, as shown in FIG. 2, is substantially L-shapedand ends in a delivery nozzle 15 with an opening from which the liquidis delivered.

Above the front end of the body 14, wherein the sprayer nozzle 15 ispositioned, a sprayer cap 16 is rotatably mounted. The sprayer cap 16has at least one hole 19 for the passage of the liquid to be sprayed.When the sprayer cap 16 is positioned in the spraying position, deliveryof liquid to the outside is allowed. On the other hand, when the sprayercap 16 is positioned in the non-spraying position the liquid isprevented from leaving the sprayer nozzle 15 by the wall of the sprayercap 16.

The body 14 is covered by a protective shell 9, also substantiallyL-shaped.

The sprayer 10 comprises a trigger 29 hinged at one end 30 to the body14 of the sprayer and at an intermediate portion 31 to a stem 32 of aplunger 33.

As shown in FIG. 1, spring means 60 which bias the trigger 29 towards aforward position are interposed between the trigger 29 and the body 14of the sprayer.

As shown better in FIG. 3, the spring means 60 consist of a spring,substantially of the leaf type, which has two elastic arms 61 parallelto each other. The arms 61 are connected, at one end thereof, to aslightly curved cross connecting bar 62. In the free ends of the arms 61there are provided respective disc-shaped pins 63, able to be hinged tothe trigger 29, in the same position 31 in which the stem 32 of theplunger is hinged.

Each arm 61 of the leaf spring has an arched shape, substantiallyC-shaped in a side view. The radius of curvature of the C is designed sothat the connecting bar 62 abuts forwardly against the body 14 of thesprayer, in a position beneath the plunger chamber. In fact, as shown inFIG. 2, the neck of the body 14 and the lower part of the plungerchamber 33 form an abutment corner 65 able to receive the crossconnecting bar 62 of the leaf spring 60.

It should be noted that the stem 32 of the plunger passes, during itsstroke, between the arms 61 of the spring 60 and does not interferetherewith.

The spring 60 can be made in a single piece by injection moulding. Anacetal resin which ensures adequate elasticity and stiffness of the arms61 is preferably used.

The plunger 33 is mounted to slide horizontally, with a tight seal,inside a chamber 20 defined in the sprayer body 14. The chamber 20 has arear wall provided with an input hole 34 disposed at the bottom, anoutput hole 35 disposed at the top and a housing seat 36 disposed in acentral position between the input hole 34 and the output hole 35.

The input hole 34 communicates with a substantially vertical input duct37 formed in the body 14 and open at the bottom to communicate with theinside of the liquid container.

The output hole 35 communicates with an output duct 38, substantiallyL-shaped, formed in the body 14. The output duct 38 has a first,substantially vertical channel 38′ which communicates with the outputhole 35 and with a second substantially horizontal channel 38″.

The horizontal channel 38″ of the L-shaped output duct has an axissubstantially parallel to the axis of the chamber 20 and ends in thesprayer nozzle 15. The vertical channel 38′ of the L-shaped output duct,on the other hand, is substantially coaxial to the input duct 37.Clearly the input duct 37 and the output duct 38 do not communicate witheach other.

Since the body 14 is made in a single piece by injection moulding, thevertical channel 38′ of the output duct 38 is made by means of avertical moulding hole 39 made on the upper portion of the body 14. Themoulding hole 39 is tightly sealed by a tang 40 formed in the inner sideof the upper cover of the shell 9 covering the body 14.

As can be seen in FIGS. 1 and 2, the shell 9 is made in a single pieceand is shaped like a semi-cylindrical cover, substantially U-shaped incross section. In the rear portion of the cover 9 a rib go protrudingdownwards from the inner surface thereof is provided. The rib go ends ina tooth 91 which fixedly engages with a protrusion 50 of the sprayerbody.

It should be noted that the cover shell 9 is easily and rapidly mountedon the sprayer body 14 by simply locking the tang 40 of the cover in thehole 39 of the body and the tooth 91 of the rib go of the cover in theprotrusion 50 of the sprayer body. Thus the tang 40 of the cover 9 notonly acts as a sealing element for the hole 39 of the sprayer body, butalso as a fixing element for the cover 9 of the sprayer body.

The rear tooth 91 of the cover 9 can be replaced by two lateral teethwhich engage the sprayer body laterally.

A one-way fluid suction and delivery valve, denoted as a whole withreference numeral 100 and better illustrated in FIGS. 4-6, is installedin the rear wall of the chamber 20. In said figures the valve 100 isshown with a slightly different structure from that of the overallsections of FIGS. 1, 5 and 6, but this is irrelevant for the purposes ofoperation of the valve of the invention.

The suction and delivery valve 100 is made of sufficiently deformablematerial and has a substantially elliptical main body 101. The body 101of the valve has a central portion 102, an upper portion 110 and a lowerportion 120, all substantially circular in shape.

The central portion 102 and the upper portion 110 are integral with eachother and connected to the lower portion 120 by means of two flexibleside bridges 101′.

A cylindrical tang 103 provided with a blind hole 104 protrudes forwardfrom the central portion 102. Again from the central portion 102, aparallelepiped rib 105 able to engage in the central seat 36 formed inthe rear wall of the chamber 20 of the plunger protrudes rearward. Inthis manner the valve 100 is irremovably connected to the sprayer body.

The upper portion 110 of the valve has at the front a blind hole 111. Afrustoconical tang 112—with a diameter that increases toward the rightwith reference to FIG. 5—protrudes rearward from the upper portion 110.The frustoconical tang 112 has on its inside a tapered hole 113, so thatthe sidewall of the frustoconical tang 112 has a sufficiently smallthickness to be deformed radially inward.

The frustoconical tang 112 is of such a size as to be able to be housedtightly in the output hole 35 of the rear wall of the plunger chamber20. In this manner the frustoconical tang 112 acts as a shutter for theoutput hole 35.

The lower portion 120 of the valve has at the front a blind hole 121with a rounded end and at the rear a substantially dome-shaped portion122, with an upturned C-shape in the section view of FIG. 5.

The dome 122 is of such a size as to engage tightly in the input hole 34of the rear wall of the plunger chamber 20. In this manner the dome 122acts as a shutter for the input hole 34.

Operation of the sprayer 10 is described with the aid of FIGS. 7 and 8.

In an initial condition, as shown in FIG. 2, the plunger chamber 20 isfull of liquid and the plunger 33 is in a position distal to the valve100.

When the user squeezes the trigger 29 and compresses the spring 60,further bending the arms 61, as shown in FIG. 7, the plunger 33 moves inthe chamber 20 towards the valve 100. As a result the liquid containedin the chamber 20 presses against the sidewall of the frustoconical tang112 of the upper portion of the valve causing an inward radialdeformation thereof.

In this manner the sidewall of the frustoconical tang 112 no longerseals the output hole 35 of the rear wall of the chamber 20 and anannular space is created for passage of the liquid. Consequently theliquid passes from the chamber 20, through the output hole 35, into theoutput duct 38. Thus the liquid, travelling under pressure along theoutput duct 38 reaches the sprayer nozzle 15 through which it isdelivered to the outside.

It should be noted that during said operation, the liquid in the chamber20 also presses against the hole 121 of the bottom dome-shaped portion122, which seals the input hole 34 preventing the liquid from leavingthe chamber 20 toward the input duct 37.

Subsequently, through the action of the spring means 60, the trigger 29comes back to the starting position, recalling the plunger 33 intoposition distal to the valve 100. As shown in FIG. 8, during thismovement the plunger 33 creates a vacuum in the chamber 20. As a resultthere is a sucking of the lower portion 120 of the valve, thus the valvebody bends in the side bridges 101′ and the dome portion 122 disengagesfrom its housing seat in the input hole 34, putting the chamber 20 intocommunication with the inside of the container (FIG. 8).

Thus, by virtue of the vacuum in the chamber 20, the liquid contained inthe container is sucked from the inside of the container into thechamber 20, through the input duct 37 and the input hole 34, so as tofill the chamber 20 when the plunger reaches the end of its stroke in aposition distal to the valve 100.

It should be noted that the use of an external spring 60 providesvarious advantages compared with internal springs of the prior art. Infact, since the spring 60 is not in contact with the product, there isgreater freedom of choice in the materials and in the shape of thespring. Furthermore, an increase in the volume of product deliveredduring spraying is obtained with respect to sprayers with an internalspring of the prior art with the same chamber bore and piston stroke.

Numerous variations and modifications of detail within the reach of aperson skilled in the art can be made to the present invention withoutthereby departing from the scope of the invention, as set forth in theappended claims.

1. A sprayer device (10) with a trigger-operated pump comprising: a body(14) provided with a base that can be applied to the mouth of a liquidcontainer and a delivery nozzle (15) wherefrom the liquid is sprayed, insaid body (14) being formed a plunger chamber (20), an input duct (37)which puts the inside of the container into communication with saidchamber (20) and an output duct (38) which puts said chamber (20) intocommunication with the sprayer nozzle (15), through an input hole (34)and an output hole (35) respectively, formed in the rear wall of saidchamber (20), a trigger lever (29) hinged to said sprayer body (14) andto the stem (32) of a plunger (33) tightly acting in said chamber (20)defined in the sprayer body (14), spring means (60) interposed betweensaid trigger (29) and said sprayer body (14), and a suction and deliveryvalve (100) disposed inside said chamber (20) of the sprayer body togenerate a first one-way passage between said input duct (37) of thesprayer body and said chamber (20) and a second one-way passage betweensaid chamber (20) and said output duct (38) of the sprayer body,characterised in that a housing seat (36) suited to integrally engage acentral portion (102) of said valve (100) is disposed in said wall ofthe chamber (20), in a central position between said input hole (34) andsaid output hole (35).
 2. A sprayer device according to claim 1,characterised in that said suction and delivery valve (100) with respectto said central portion (102) engageable integrally in saidvalve-housing seat (36) formed in the body (14), comprises: an upperportion (110) acting as a shutter for said output hole (35), and a lowerportion (120) acting as a shutter for said input hole (34).
 3. A sprayerdevice according to claim 2, characterised in that said upper portion ofthe valve (10) comprises a frustoconical tang (112) with a blind hole(113) tapered so as to generate a side wall thin enough to be deformedradially inward by the liquid pressure, said frustoconical tang (112)engaging in said output hole (35) formed in the sprayer body.
 4. Asprayer device according to claim 2, characterised in that said lowerportion (110) comprises a substantially dome-shaped portion (122)connected to the valve body (101) by means of two flexible bridges(101′), said dome-shaped portion (122) engaging in said input hole (34)formed in the sprayer body.
 5. A sprayer device according to claim 1,characterised in that said spring means comprise a leaf spring (60)consisting of two elastic arms (61), disposed parallel to each other, inwhich each arm (61) is substantially C-shaped in a side view.
 6. Asprayer device according to claim 5, characterised in that said elasticarms (61) are connected to each other, at one of their ends, by a crossconnecting bar (62), so that the free ends (63) of the arms (61) areconstrained to the trigger (29) and the cross connecting bar (62) abutsagainst the body (14) of the sprayer.
 7. A sprayer device according toclaim 6, characterised in that the free ends (63) of said elastic arms(61) of the spring are constrained to the trigger (29) at the point ofconstraint (31) in which the stem (32) of the piston is hinged and saidcross connecting bar (62) of the spring abuts against the body (14) ofthe sprayer forwardly beneath the piston chamber.
 8. A sprayer deviceaccording to claim 5, characterised in that said leaf spring (60) ismade in a single piece from acetal resin.